Cold Rolled Sheets N2 PSA Nitrogen Generator for Galvanization Line Annealing System

PSA nitrogen generator
1) N2 Purity: 99-99.9995%
2) N2 Flow: 3-3000Nm3/h
3) N2 Pressure: 1-8 bar(adjustable)
4) SIMENS PLC Controller

What is PSA ?

It is a technology used to generate gaseous Nitrogen on-site.

Carbon Molecular Sieve (CMS) adsorbs oxygen and water vapor molecules under high pressure - while allowing Nitrogen to pass through,so that the nitrogen is separated from the air.

Skid-mounted units can be supplied according to customer's requirements.

Technological Process
Nitrogen Generation system from our company are designed and manufactured based on the principle

of Pressure Swing Adsorption(PSA). Ambient air, having being compressed and purified to remove oil, water and dust, enters the adsoption swing adsorping device with two adsorption towers filled with

carcon molecular sieve(CMS). The compressed air flow to the adsorption tower from the bottom to up.

In the process, oxygen molecular is adsorbed, while nitrogen flows out of the upper side of adsorption tower and then enters then buffer tank for impure nitrogen. After a period of time, the CMS in the adsorption tower is saturated by the oxygen adsorbed. At this time, regeneration is needed. It is

realized by stopping adsorbing step and reduce pressure in the adsorption tower. Adsorption and regeneration are conducted alternatively in the two adsorption towers to ensure the consecutive output

of nitrogen gas.

The whole system components

The whole nitrogen generation system mainly consists of the air compressor, the compressed air

receiver, filters, refrigeration dryer, the PSA nitrogen generator, and the nitrogne receiving tank.

For the air compressor, famous brand such as the Atlas Copco, the Ingersoll Rand can be available

from our company to match the PSA nitrogen generators.

For filters, the elements with brand of Hankison, Domnick are available.

For refrigeration dryer, we have J.mec, the first brand within China, also Hanzhou Union Filter the professional manufacturer of dryer and filters.

Enhancement:To ensure the better quality and longer service life, the main parts such as CMS

and PLC, we use world famous brand Japan Takeda and MITSUBISHI, for valves, we use Germany Burkert solenoid valves and pneumatic valves.

Specifications:

Nitrogen Capacity/Flow rate: 3-3000Nm³/h

Nitrogen Purity: 95%-99.9995% (95%, 97%, 98%, 99%, 99.5%, 99.9%, 99.99%, 99.999%, 99.9995%)

Technical Features:

1.High purity.
The 99.9995% nitrogen gas is produced in one-time procedure without

purification devices.
2.Excellent energy-saving
Unique distribution of gas flow, advanced energy-saving technology,

excellent molecular sieve make HUILIN Nitrogen Generator energy-saving

achieve 10~20% than other do.

3.steady-going, long life-span
Unique clamping cylinder technology effectively extending the life of

molecular sieve.

4.High degree of automation
The automatic control technology could switch machines with one key,

and have remote and centralized operation with nobody control.

What is the service life of Carbon molecular sieves(CMS)

Usually, for normally use, the life span of the CMS is about 5 to 8 years.

What is the cycle time to replace the filter element?

Usually, the filter element needs to be replaced for every 6 to 8 months.

We are dedicated in the research, development, design, production, manufacturing, sale and service of all kinds of industrial gas equipment, and provide professional consultation on industrial gas systems and related products. Our main products include PSA nitrogen generators, PSA oxygen generators, PSA hydrogen generators, ammonia cracking plant, nitrogen purification plant, methanol decomposition plant etc.

We have obtained dozens of National Invention patents through over 10 years and international certificates such as: ISO9001 international certification, TS certification, SGS testing and certification, CE certification, the United States ASME certification, China Classification Society CCS certification, BV certification, American Bureau of Shipping ABS certification, British Classification Society LR certification, German Classification Society GL certification.

We have provide quality equipment and services for customers from over 30 different industries, such as China Petro, China National Petroleum, CNOOC from petrochemical industry; Sony, Panasonic, Asus, Foxconn from electronics industry; Minute Maid, Jinllongyu, Dio Coffee from food industry; Shanghai Hyundai Pharmaceutical, Jilin Aodong pharmaceutical from pharmaceutical industry; Jiangxi Copper Corporation, Gaoxinzhang Copper from copper processing industry. We also maintain long-term cooperation with the esteemed research institutions, such as Tsinghua University, Henan University, Sichuan University, Tianjin University, 718 Research Institute, etc.. The firefighting system for Beijing Olympic Games in 2008 are equipped with our nitrogen system. Both phase 1 and 2. Nanjing Mint and Shanghai Mint have both purchased and used our Nitrogen system units for their coin production, and the result has been excellent.

Furthermore, we have exported our gas plants to over 40 different countries, with proven result on its quality, stability and safety. We hold the core culture concept of "people-oriented, realistic and innovative, customer first, quality first". We will continue the introduction of advanced technology and scientific research achievements from domestic and abroad, in order to provide more valuable products and services. With the advantages of technical know how, marketing and service, we’ve build a competitive, leading, respected enterprise in our society, in which all the staffs take pride of.

Our workshop:

Our Honor:

2016

●Becoming a member of OptimumNano Innovation Union

●Providing nitrogen generators for world largest Ore Carrier Vessels (400,000 DWT)

2015

●Obtained certifications of ISO9001: 2008 quality management system, Lloyd’s Register of Shipping (UK LR), Bureau Veritas( France BV),American Bureau of Shipping(ABS)and CONFORMITE EUROPEENNE (CE)

●Started exporting our industrial gas solution to international users.

2013

●Approved to be qualified Haier Group supplier, providing PSA nitrogen generator and Membrane nitrogen generator.

2012

●Obtained over 10 Invention Patents on Hydrogen Recovery System Plants, positioning ourself as leader in the industry

●Installed several bell furnace hydrogen recovery system production lines for cold rolled strip manufacturers, effectively reduce the energy cost.

●Provided nitrogen generator for LNG vessel, becoming the first LNG nitrogen generator supplier in this area.

2011

●Installed 2800Nm3/h ship nitrogen generator for a domestic shipping company, becoming the largest ship nitrogen generator manufacturer in China.

2010

●Obtain pressure pipeline special equipment manufacturing license

●Provided the largest nitrogen purifier for SINOPEC, set a record of maximum carbon type nitrogen purifier in China.

2008

●Approved to be Qualified Supplier by China Aerospace Science and Technology Group

●Obtained China Classification Society (CCS) certification

●Cooperated with CNOOC(China National Offshore Oil Corporation) first ship nitrogen generator, which was highly appraised.

2007

●Officially began to be IUR Base for Sichuan University and Material Institute of Central South University of Forestry and Technology

●Approved as“High Technology Enterprise of Jiangsu Province”

2006

●Approved as nominated supplier for CBPMC(China Banknote Printing and Minting Corporation)

September 2004

●Suzhou Since Gas System Co.,Ltd was officially founded

●Full set of nitrogen/ hydrogen gas station successfully installed at Nanjing Mint, which were highly appraised;